Types of Welding Rods and Their Uses

Welding Rod Type Material Use Cases Notes
Stick Welding Electrodes (SMAW) Mild steel, stainless steel, aluminum, nickel, cast iron General purpose welding, fabrication, repair, pipe welding, shipbuilding Wide variety of options based on AWS specification
Flux-Cored Arc Welding (FCAW) Wires Mild steel, stainless steel, aluminum General purpose welding, fabrication, repair, out-of-position welding Self-shielded or gas-shielded options
Metal Inert Gas (MIG) Wires Mild steel, stainless steel, aluminum, copper, nickel General purpose welding, fabrication, automation, thin sheet metal Requires separate shielding gas
Tungsten Inert Gas (TIG) Rods Aluminum, stainless steel, titanium, magnesium Precision welding, thin sheet metal, critical welds Non-consumable, requires filler metal separately
Brazing Rods Silver, copper, aluminum Joining dissimilar metals, repairing small cracks, jewelry making Lower melting point than welding rods
Soldering Rods Tin-lead, lead-free Joining electrical components, sheet metal, plumbing Lowest melting point, often used with flux